Services

SHARPENING

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KNIFE HOLDER REPAIR

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WINDER INSPECTIONS

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EQUIPMENT REPAIR

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SHARPENING

We specialize in reconditioning top slitters (shear and score) of all sizes, types, and materials. Our meticulous process ensures a roundness of 0.005 inches or less, with a superfinish to a Ra of 5 or less microns. Automatic deburring is included to guarantee edge quality without any burrs, rolled edges, nicks, or rough edges. We also provide edge protection for added durability.

For bottom slitters, we cater to all sizes, types, including split bands and multigroove plus, and materials. Our carbides are finished to a Ra of 3 or less microns, and we guarantee flatness to 0.002 inches or less. Edge quality is of utmost importance, and we ensure there are no burrs, roll overs, nicks, or roughness. Edge protection is provided for all slitters, except for multigrooves.

We also offer knives up to 96 inches in length, with superfinishing and a guarantee of edge quality. Our selection includes single bevel, double bevels, single edge, double edge, and we provide edge protection for added longevity.

KNIFE HOLDER REPAIR

Slitter knife holder inspection and repair is a crucial process for maintaining the performance and efficiency of slitting equipment. During the inspection, the knife holder is thoroughly examined to identify any issues or damage that may affect its functionality. This includes checking for wear and tear, misalignment, or any other signs of deterioration.

Once the inspection is complete, a detailed assessment is provided, outlining the necessary repairs and the associated costs. The repair process involves addressing any identified problems, such as replacing worn-out parts, realigning the knife holder, or fixing any other issues that may affect its performance.

The goal of the repair is to restore the knife holder to its optimal condition, ensuring precise and accurate slitting operations. Bench testing is conducted to ensure that the repaired knife holder functions correctly, delivering consistent and high-quality results.

By investing in regular inspection and repair of slitter knife holders, businesses can minimize downtime, prevent costly breakdowns, and ensure the continued efficiency of their slitting equipment.

WINDER INSPECTIONS

Our team of trained crews meticulously inspects winders to ensure they meet OEM specifications, have the correct set-up, and are properly aligned. We thoroughly address various aspects such as side load, cant angle, slitter depth, sheet penetration, hub condition, blade condition, trim removal, slitting geometry, contamination, air supply, and crew familiarity with all the correct settings.

During the inspection process, we pay close attention to blade and paper geometry, including cant angle, trim removal criteria, band penetration, paper support, overspeed, side load, wear on parts, runout, blade and hub condition, air leaks, pressure, blade contact, squareness, plumbness, and overall operational efficiency. Our goal is to ensure that every aspect of the winders is in optimal condition and functioning correctly.

Field Inspection of Slitting Equipment and Setup:

Includes Top and Bottom Assemblies – 

each slit measured for the following shear and wrap slitting/score slitting

  • Cant Angle
  • Blade Penetration – Chord Length
  • Band Penetration – Square
  • Bearing Rotation – Top & Bottom
  • Side Load
  • Cut Point
  • Blade Edge Quality – Used & Reconditioned
  • Setup: Linear Rail, Dovetails, Guide Bars, Roundways
  • Braking and Clamping
  • Runout – Axial (new & used)
  • Runout – Radial (new & used)
  • Header Pressure and Pneumatics including leak detection
  • Band Edge Quality – used and reconditioned
  • Overspeed
  • Parts Quality
    • Blade and Band Hubs
    •  Blade and Band Shafts
    •  Bearings and Spacers
    •  Springs and Incidental Parts and Components
    •  Diaphragms
  • Safety Procedures
    • Setup – Blade to Band
    • Blade and Band Removal
    •  Blade Replacement
    • Motor/Bottom Assembly Replacement
    • Handling, Storage, Transportation
  • Trim Removal

EQUIPMENT REPAIR

We offer comprehensive repair services for all types of slitting equipment, regardless of the make or manufacturer. Our process begins with a thorough inspection to identify any issues or problems. Based on our findings, we provide a detailed quote for the necessary repair labor and parts.

We understand that time is of the essence, so we strive for a quick turnaround to minimize any downtime. Once the repair is complete, we conduct bench tests to ensure that the equipment operates correctly and performs at its best.

Our goal is to restore the slitting equipment to its original specifications, ensuring that it functions optimally. We stand behind our work with a 12-month guarantee on performance under normal use. You can have peace of mind knowing that your repaired equipment will operate reliably and efficiently.

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Private Security Training

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